Continuous 2D Cereal Alphabet Fryums Papad Frying Machine

Alphabet Fryums Papad Frying Machine is a fully integrated snack-manufacturing solution built to produce alphabet-shaped (A–Z) 2D fryums / papads with high efficiency, high yield, and consistent quality. This production line uses food-grade machinery for mixing, extrusion, drying, frying, and flavoring — ideal for snack food companies looking to make visually engaging and tasty fryums.

Slike prženih grickalica.

Process Flow
1.Mixer / Raw-Material Preparation
A hygienic stainless-steel mixer blends raw materials such as wheat flour, potato starch, cereal flours (corn, rice), and water.
The mixer ensures a uniformly hydrated dough that is optimal for extrusion.

2. Extrusion & Shaping Module
A twin-screw (or single-screw) extruder pre-cooks and shapes the dough under controlled pressure and temperature. For example, Dayi’s 2D/3D fryums extruding machinery uses a “pre-cooking + extrusion” process.
A pattern-pressing or cutting unit shapes the dough into alphabet letters (A–Z) in 2D form.
This ensures uniform thickness and shape for optimal puffing during frying.

3. Dryer / Oven
After extrusion, the shaped fryums pass through a dryer (hot-air or rotary) to reduce their moisture content to a controlled level. Madhav Agro Machines, for instance, offers fryums pellet dryers specifically for 2D shapes.
Typical dryer construction uses food-grade materials (e.g., SS304) in contact areas.
The drying step is critical: it reduces moisture to about 15–25%, preparing the product for efficient frying.

4. Frying Machine
A continuous automatic fryer (oil bath) fries the dried alphabet fryums to puff them up and achieve crispy texture.
The fryer is typically controlled via PLC to maintain precise temperature and belt speed.
After frying, an optional **de-oiling** / deoiling step can remove excess oil to improve product quality and shelf life.

5. Flavoring / Seasoning Line
After frying (and deoiling, if used), the snack enters a flavoring drum or seasoning unit where spices, seasonings, or coatings are evenly applied.
The flavoring unit can be customized to apply a variety of tastes — savory, spicy, tangy, or even sweet — depending on market demand.
A final cooling conveyor ensures the fryums are cooled to ambient temperature and stabilized for packaging.

6. Control & Automation
The entire line (mixer, extruder, dryer, fryer, flavoring) is integrated with a PLC-based control system, enabling real-time monitoring of parameters like temperature, extrusion speed, belt speed, and seasoning rate.
The modular design allows scalable capacity: customers can choose from small pilot lines to large industrial systems.

Advantages Alphabet Fryums Papad Frying Machine

Snack Manufacturers**: Particularly those producing ready-to-fry alphabet or shaped snacks for retail or wholesale.

Educational / Kids Snacks**: Alphabet fryums are ideal for children’s snacks, school-friendly packs, or novelty food lines.

Contract Manufacturing**: Co-packers can use this line to offer alphabet fryum products to multiple brands.

R&D / Pilot Plants**: Can be scaled down or customized to test new snack formulations or shapes before full-scale production.

After-Sales & Support

* Leading suppliers typically provide **installation, commissioning, and on-site training** for local staff.

* Warranty coverage (often 12 months) plus spare-part kits (dies for alphabet shapes) are usually available.

* Many manufacturers offer **layout design support**, helping integrate the line into your existing facility.

Machine Capacity
AVN-2000 | 2000×1200×1600 mm | 36 kW | 100 kg/h | Electric / Gas 
AVN-4000 | 4000×1500×1700 mm | 48 kW | 200 kg/h | Electric / Gas
AVN-6000 | 6000×1800×1800 mm | 72 kW | 500 kg/h | Electric / Diesel

Kupac i usluga
Mašine smo isporučili u brojne zemlje širom svijeta, uključujući Italiju, Njemačku, Rusiju, Tursku, Australiju, Indoneziju, Indiju itd. Naše mašine i usluga su dobile pohvale od gotovo svakog kupca, što podstiče ponovno poslovanje.

1. Dvanaest mjeseci nakon instalacije (u roku od 13 mjeseci od isporuke).
2. Besplatna savjetodavna usluga prije, tokom i nakon prodaje.
3. Nabaviti osnovne metode i formulacije proizvodnje.
4. Međunarodna instalacija na licu mjesta i personalizirana obuka za održavanje i rad mašina.
5. Kalibracija i pregled mašina dok sve komponente ne budu operativne prije napuštanja proizvodnog pogona.

Pakovanje i dostava
1. Nanesite ulje od uglja na površinu mašina.
2. Plastična folija kao unutrašnje pakovanje.
3. Voz, brod zavisi od zahtjeva klijenata.

Često postavljana pitanja

P: Koliki je period vašeg garantnog roka?
A: Naša garancija traje godinu dana od početka rada.

P: Možete li opisati proces instalacije?
A: Naše vješte tehničare ćemo rasporediti u vaš objekt kako bi nadgledali instalaciju i puštanje u rad, pružajući obuku vašim operaterima.

P: Ako podijelimo raspored naše fabrike, možete li nam pomoći u dizajniranju cijele proizvodne linije?
A: Svakako, naši iskusni inženjeri i tehničko osoblje mogu pomoći u organizaciji rasporeda i nadgledanju instalacije cijele proizvodne linije, prilagođene vašim specifičnim okolnostima.

P: Koji je vremenski okvir za vašu isporuku?
O: Obično je potrebno 7-10 dana za artikle na lageru i 20-25 dana za artikle koji nisu na lageru, ovisno o količini.

P: Hoćete li pružiti podršku ako se pojave problemi tokom buduće proizvodnje?
O: Apsolutno, posvećeni smo tome da vam budemo na usluzi. Možete me kontaktirati putem mobilnog telefona, WhatsAppa, Skypea, Vibera, WeChata i drugih aplikacija. Brzo ću se pozabaviti i riješiti sve probleme na koje naiđete.

Ako želite zadovoljiti rastuću potražnju za ukusnim grickalicama od lisnatog kukuruza i diverzificirati svoju ponudu proizvoda, mašina za pravljenje lisnatog kukuruza je odličan izbor. Ona kombinuje efikasnost, svestranost i kvalitet kako bi vam pomogla da kreirate savršene poslastice od lisnatog kukuruza za svoje kupce, izdvajajući vaše poslovanje u industriji grickalica.

If you are intrerested in this Alphabet Fryums Papad Frying Machine, slobodno nas kontaktirajte.
Naša adresa e-pošte: [email protected]
Broj telefona na WhatsAppu: 0086-13361030906

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