Continuous 2D Cereal Alphabet Fryums Papad Frying Machine

Alphabet Fryums Papad Frying Machine is a fully integrated snack-manufacturing solution built to produce alphabet-shaped (A–Z) 2D fryums / papads with high efficiency, high yield, and consistent quality. This production line uses food-grade machinery for mixing, extrusion, drying, frying, and flavoring — ideal for snack food companies looking to make visually engaging and tasty fryums.

The fried snacks pictures.

Process Flow
1.Mixer / Raw-Material Preparation
A hygienic stainless-steel mixer blends raw materials such as wheat flour, potato starch, cereal flours (corn, rice), and water.
The mixer ensures a uniformly hydrated dough that is optimal for extrusion.

2. Extrusion & Shaping Module
A twin-screw (or single-screw) extruder pre-cooks and shapes the dough under controlled pressure and temperature. For example, Dayi’s 2D/3D fryums extruding machinery uses a “pre-cooking + extrusion” process.
A pattern-pressing or cutting unit shapes the dough into alphabet letters (A–Z) in 2D form.
This ensures uniform thickness and shape for optimal puffing during frying.

3. Dryer / Oven
After extrusion, the shaped fryums pass through a dryer (hot-air or rotary) to reduce their moisture content to a controlled level. Madhav Agro Machines, for instance, offers fryums pellet dryers specifically for 2D shapes.
Typical dryer construction uses food-grade materials (e.g., SS304) in contact areas.
The drying step is critical: it reduces moisture to about 15–25%, preparing the product for efficient frying.

4. Frying Machine
A continuous automatic fryer (oil bath) fries the dried alphabet fryums to puff them up and achieve crispy texture.
The fryer is typically controlled via PLC to maintain precise temperature and belt speed.
After frying, an optional **de-oiling** / deoiling step can remove excess oil to improve product quality and shelf life.

5. Flavoring / Seasoning Line
After frying (and deoiling, if used), the snack enters a flavoring drum or seasoning unit where spices, seasonings, or coatings are evenly applied.
The flavoring unit can be customized to apply a variety of tastes — savory, spicy, tangy, or even sweet — depending on market demand.
A final cooling conveyor ensures the fryums are cooled to ambient temperature and stabilized for packaging.

6. Control & Automation
The entire line (mixer, extruder, dryer, fryer, flavoring) is integrated with a PLC-based control system, enabling real-time monitoring of parameters like temperature, extrusion speed, belt speed, and seasoning rate.
The modular design allows scalable capacity: customers can choose from small pilot lines to large industrial systems.

Advantages Alphabet Fryums Papad Frying Machine

Snack Manufacturers**: Particularly those producing ready-to-fry alphabet or shaped snacks for retail or wholesale.

Educational / Kids Snacks**: Alphabet fryums are ideal for children’s snacks, school-friendly packs, or novelty food lines.

Contract Manufacturing**: Co-packers can use this line to offer alphabet fryum products to multiple brands.

R&D / Pilot Plants**: Can be scaled down or customized to test new snack formulations or shapes before full-scale production.

After-Sales & Support

* Leading suppliers typically provide **installation, commissioning, and on-site training** for local staff.

* Warranty coverage (often 12 months) plus spare-part kits (dies for alphabet shapes) are usually available.

* Many manufacturers offer **layout design support**, helping integrate the line into your existing facility.

Machine Capacity
AVN-2000 | 2000×1200×1600 mm | 36 kW | 100 kg/h | Electric / Gas 
AVN-4000 | 4000×1500×1700 mm | 48 kW | 200 kg/h | Electric / Gas
AVN-6000 | 6000×1800×1800 mm | 72 kW | 500 kg/h | Electric / Diesel

Pelanggan & Perkhidmatan
Kami menghantar jentera ke banyak negara di seluruh dunia, termasuk Itali, Jerman, Rusia, Turki, Australia, Indonesia, India, dll. Mesin dan perkhidmatan kami telah menerima pujian daripada hampir setiap pelanggan, memupuk perniagaan berulang.

1.Dua belas bulan selepas pemasangan (Dalam tempoh 13 bulan selepas penghantaran).
2. Khidmat nasihat percuma sebelum, semasa, dan selepas jualan.
3.Membekalkan kaedah pengeluaran asas dan formulasi.
4. Persediaan di tapak antarabangsa dan latihan peribadi untuk penyelenggaraan dan operasi mesin.
5. Penentukuran dan pemeriksaan jentera sehingga semua komponen beroperasi sebelum berlepas dari kemudahan pembuatan.

Pembungkusan & Penghantaran
1.Daub minyak arang batu pada permukaan mesin.
2. filem plastik sebagai pembungkusan dalaman.
3. Keretapi, kapal bergantung kepada keperluan pelanggan.

Soalan Lazim

S: Apakah tempoh tempoh jaminan anda?
J: Jaminan kami menjangkau satu tahun dari permulaan operasi.

S: Bolehkah anda menerangkan proses pemasangan?
J: Kami akan menempatkan juruteknik mahir kami ke kemudahan anda untuk menyelia tugas pemasangan dan pentauliahan, menyediakan latihan untuk pengendali anda.

S: Jika kami berkongsi susun atur kilang kami, bolehkah anda membantu dalam mereka bentuk keseluruhan barisan pengeluaran?
J: Sudah tentu, jurutera berpengalaman dan kakitangan teknikal kami boleh membantu dalam mengatur susun atur dan menyelia pemasangan keseluruhan barisan pengeluaran, disesuaikan dengan keadaan khusus anda.

S: Apakah tempoh masa untuk penghantaran anda?
J: Lazimnya, ia mengambil masa 7 – 10 hari untuk item yang disimpan, dan 20 – 25 hari untuk item bukan stok, bergantung pada kuantiti.

S: Adakah anda akan memberikan sokongan jika isu timbul semasa pengeluaran masa hadapan?
J: Sudah tentu, kami komited untuk berkhidmat untuk anda. Anda boleh menghubungi saya melalui mudah alih, WhatsApp, Skype, Viber, WeChat dan banyak lagi. Saya akan segera menangani dan menyelesaikan sebarang masalah yang anda hadapi.

Jika anda ingin memenuhi permintaan yang semakin meningkat untuk snek jagung puff yang lazat dan mempelbagaikan penawaran produk anda, Mesin Pembuat Jagung Puff ialah pilihan yang sangat baik. Ia menggabungkan kecekapan, serba boleh dan kualiti untuk membantu anda mencipta hidangan jagung puff yang sempurna untuk pelanggan anda, membezakan perniagaan anda dalam industri snek.

If you are intrerested in this Alphabet Fryums Papad Frying Machine, bebas untuk menghubungi kami.
Alamat e-mel kami: [email protected]
Nombor Whatsapp: 0086-13361030906

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