Baked Tortilla Chip Making Machine

Baked Tortilla Chip Making Machine, baked tortilla chips are made from a blend of brown rice, white rice flour, and white corn flour. Since brown rice flour contains more fiber, it requires pre-cooking before the extrusion process. The extrusion is performed at specific temperature and pressure settings based on the formula, producing semi-finished rice chips, which are then shaped through a roll-cutting process. The semi-finished chips are transported to the oven, which may be single or multi-layered depending on the production capacity and baking time. By adjusting the roasting temperature and duration, the rice chips are properly baked. The final step involves seasoning and packaging to complete the production of round rice tortilla chips.

The flow chart of the tortilla chips machine line.
1. Flour mixer
2. Screw conveyor
3. Twin screw food extruder machine
4. Chiller
5. Pulling machine
6. Cutter
7. Rotary separate sifter
8. Vibration spreader
9. Belt-baking machine
10. Seasoning machine
11. Cooling machine
12. Automatic packing machine
13. Controlling system (PLC/or instrument control options)
14. Complete conveyors
15. Steam boiler (Optional)
16. Burner (Optional)

Processing of the tortilla chips
1. Raw Material Feeding: The process begins with feeding raw materials into the extruder. Typically, these materials include cornmeal or masa flour, water, and other necessary ingredients for flavor and texture. Accurate measurement and mixing of these ingredients are essential to ensure the quality of the final product.
2. Extrusion Process: Once inside the extruder, the raw materials are mixed and heated. The extruder applies high pressure and temperature, cooking the mixture before forcing it through a die to form a continuous sheet of dough. This step not only shapes the dough but also partially cooks it, preparing it for the next phase.
3. Shaping and Pressing: The dough sheet is then moved to a pressing machine with molds designed to cut the dough into various shapes and sizes. These molds can be customized, ensuring uniformity and consistency in each batch of tortilla chips.
4. Baking or Frying: After shaping, the tortilla chips are either baked or fried to achieve the desired crunch and texture. Baking offers a healthier alternative, while frying delivers the traditional taste and texture. Both processes are carefully controlled for even cooking and optimal flavor.
5. Seasoning and Packaging: In the final stage, the tortilla chips are seasoned with various flavors and packaged for distribution. Automated seasoning systems ensure uniform flavoring, and modern packaging machines preserve the freshness and quality of the chips until they reach the consumer.

The capacity of the tortilla chip making machine. Baked Tortilla Chip Making Machine
AVN65  extruder machine has capacity 120-150 kg per hour.
AVN70 extruder machine has capacity 200-250 kg per hour.
AVN85 extruder machine has capacity 500-800 kg per hour.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Welcome your inquire on tortilla chip making machine.

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