Industry Big Output Corn Chips Making Machine

Corn chips making machine, also known as a corn chips production line or corn chips making machine, is a piece of equipment used to manufacture corn chips, which are a popular snack made from corn materials. These machines are typically used in the food processing industry to produce large quantities of corn chips efficiently and consistently.

The components and processes typically found in a corn chips machine:

1. Mixer: This is where corn flour or masa is mixed with water and other ingredients. 

2. Extruder: The mixed material is then fed into an extruder, which shapes the corn materials into the desired corn chip form, often triangles or rectangles. The extruder pushes the corn materials through a die to achieve the specific shape.

3. Cutting and Shaping: The extruded dough is cut into individual chip-sized pieces. The cutting process may involve rotary cutters or other cutting mechanisms, depending on the design of the machine.

4. Frying or Baking Section: The cut corn chips are then subjected to either frying in hot oil or baking in an oven. Frying typically imparts a crispy texture and flavor to the chips, while baking is a healthier alternative.

5. Seasoning: After frying or baking, the corn chips may pass through a seasoning drum or conveyor where they are coated with various flavors and seasonings. Common seasonings include salt, spices, cheese powder, and more.

6. Cooling Conveyor: The freshly cooked and seasoned corn chips are cooled on a conveyor belt to bring them to room temperature before packaging.

7. Packaging: Once cooled, the corn chips are typically packaged in bags or containers, ready for distribution to consumers.

Corn chips machines come in various sizes and configurations, from small-scale machines suitable for small snack businesses to large industrial production lines used by major snack food manufacturers. These machines are designed to streamline the production process, ensure consistency in chip size and quality, and increase production efficiency. The choice of machine and production methods (frying vs. baking) may vary depending on the specific requirements of the manufacturer and the desired end product.

The corn chips machine capacity.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Welcome your inquiry, if you have interest in corn chips machine.

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