corn curls machine

Corn curls machine, the extrusion process involves gelatinizing cereal starch through high temperature and high-pressure mechanical shear, achieving a gelatinization degree of 80%-100%. These sweet corn curls are made from finely ground corn meal, which gives them qualities like high expansion, a natural shape, light texture, fine cell structure, and a soft, melt-in-the-mouth bite. Corn curl puffs are simple to produce and do not require artificial colors or flavors.

cheese curl

Corn curls made by the corn snacks making machine.

Corn curls machine key features.

Ensured Food Quality: A superior extrusion solution, along with top-tier equipment design and processing, guarantees high-quality and consistent production.
High Output: Designed for high capacity with minimal material waste.
Energy Efficiency: Excellent mechanical synchronization and optimized heating, thermal transfer, and insulation reduce heat loss and equipment wear.
Low Production Costs: Streamlined production with precise process control lowers overall expenses.
Easy and Low-Cost Maintenance: Modular design and simple operation make maintenance affordable and straightforward, supported by lifetime after-sales service.
Safe Materials: All food-contact parts are made from high-quality, food-safe materials.
Minimal Failure Rate: With regular preventive maintenance, equipment failure is virtually eliminated.

Corn curls machine flow chart.

Mixer machine—-conveyor machine—extruder machine—conveyor machine—dryer machine—flavoring machine—packing machine

1.Raw Material Preparation: Corn is degermed and ground to a fine powder (60-200 mesh).

2.Mixing and Humidity Adjustment: Corn flour, water, and other ingredients are mixed in precise proportions to ensure even hydration. Overly high moisture content can negatively impact puffing and crispness.

3.Extrusion Puffing: The mixture is extruded under specific conditions of pressure, temperature, and rotation speed.

4.Forming and Cutting: The extruded mixture passes through custom die holes to form stick shapes that expand upon exposure to air. The sticks are then cut into uniform, short curls, with adjustable width and length based on the die and cutting speed.

5.Baking: During baking, moisture is reduced from about 10% to 3%, enhancing the curls’ fluffiness and crispness.

6.Seasoning: Seasoning is applied in a thin, even layer to ensure flavor adherence.

7.Final Drying: A second low-temperature drying phase reduces moisture, ensuring it remains below 3%.

8.Cooling and Packing: The curls are cooled, then immediately packed and sealed to preserve freshness.

corn curls machine

Corn Curls Machine Applications:

Snack Food Industry: Ideal for producing corn curls, cheese puffs, and other extruded snacks.
Food Production Facilities: Suitable for both small and large-scale production environments.

Curls Snacks Machine Technical Specifications:

Material: Stainless steel construction for durability and hygiene.
Capacity: Variable, depending on the model and customization.
Power: Energy-efficient motors and heating elements.
Control System: User-friendly interface for adjusting parameters.
Safety: Comprehensive safety features and interlocks.
Maintenance: Easy-to-maintain components and design.

The corn curls extruder machine capacity.

AVN65 Machine line has capacity 120-150 kg per hour.
AVN70 Machine line has capacity 200-250 kg per hour.
AVN85 Machine line has capacity 500-800 kg per hour,
AVN95 Machine line has capacity 1000-1200 kg per hour.

Details Picture of Machines

corn curls machine

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Invest in our Continuous Corn Curls Machine to elevate your snack production to new heights. With its efficiency, precision, and versatility, you can meet market demands, reduce production costs, and maintain a competitive edge in the snack food industry. Contact us today to discuss your specific requirements and discover how our extruder machine can transform your production process.