Our Location
304 North Cardinal St.
Dorchester Center, MA 02124
Function: Corn Flakes Machine
Capacity:120kg/hour, 200kg/hour, 500kg/hour,
Model: AVN65, AVN70, AVN85
Category: Snack Food Processing Machinery
Brand: AVAN MACHINERY
Price: USD9000 to USD25000 PER SET.
Supply Ability: 5 SETS PER MONTHLY
Corn flakes machine is a piece of industrial equipment used in the production of corn flakes, a popular breakfast cereal. The machine uses a process called extrusion to create corn flakes from a mixture of cornmeal and other ingredients.
Corn flakes machine working line.
Ingredient Mixing: The process begins with the mixing of cornmeal, sugar, salt, and sometimes other flavoring ingredients. Water is added to create a dough-like mixture.
Extrusion: The mixed ingredients are fed into the extrusion machine, which consists of a barrel with a screw inside. The screw rotates and pushes the mixture through a die or a set of dies with specific shapes and sizes. The pressure and heat generated in the extrusion process cook the mixture.
Cutting and Shaping: As the mixture is pushed through the die(s), it takes on the shape of corn flakes. The machine can be equipped with cutting blades to cut the extruded mixture into individual flakes of the desired size.
Toasting: The freshly formed corn flakes are then typically toasted in an oven to give them the familiar golden color and to enhance their flavor and texture.
Cooling and Packaging: After toasting, the corn flakes are cooled and then packaged for distribution to consumers.
The flow chart of cornflakes manufacturing machine
Mixer macine—Conveyor machine—Extruder machine—Vibrate machine—Conveyor machine—Flake pressure machine—A dryer machine—Baking machine—
Sugar sprayer machine—B dryer machine—Cooling conveyor.
The extrusion corn flake process is highly efficient and allows for the mass production of corn flakes with consistent quality. It’s a common method used in the food industry for producing a wide range of cereal products, snacks, and other processed foods.
Extrusion technology offers several advantages, including precise control over product shape and size, the ability to incorporate various ingredients and flavors, and efficient production at a large scale. This process has been widely used in the cereal industry for many years to create breakfast cereals like corn flakes, as well as other cereal-based products.
The corn flakes machine capacity.
AVN65 cornflake machine capacity has capacity 120 kg per hour.
AVN70 cornflake machine capacity has capacity 200 kg per hour.
AVN85 cornflake machine capacity has capacity 500 kg per hour.
Snack Food Processing Machinery Price Advantage:
1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.
2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.
3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.
4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.
5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.
6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.
7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.
8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.
9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.
10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.
11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.
12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.
Details Picture of Snack Food Processing Machinery.
Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.
1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.
Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.
FAQ
Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.
Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.
Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.
Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.
Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.
Welcome your inquiry on corn flakes machine.