Puff Snacks High Capacity Corn Flakes Maker

Corn flakes maker is a specialized piece of equipment used in the food industry to produce corn flakes on a large scale for commercial purposes. It is designed to efficiently and consistently produce a high volume of corn flakes with uniform size, shape, texture, and quality. These machines are typically used by food manufacturers or cereal production companies.

The key features and components commonly found in a commercial extrusion corn flakes maker:

1. Hopper: The machine typically has a large hopper where the raw ingredients, including cornmeal, sugar, salt, and water, are loaded. This is the starting point of the production process.

2. Extruder: The heart of the machine is the extruder, which consists of a barrel with a screw or screws inside. The extruder is responsible for mixing, cooking, and shaping the cornflake mixture.

3. Die Plates: The extrusion machine is equipped with die plates or dies that determine the ball size of the corn flakes. These dies can be customized to produce various sizes of flakes.

4. Presser: Commercial extrusion corn flakes makers often have flake press machine, press the ball pellet into flakes.

5. Toasting System: After the flakes are cut, they are typically passed through a toasting system, which includes ovens or toasting chambers where the flakes are toasted to achieve the desired color and flavor.

6. Cooling Conveyor: Once toasted, the corn flakes are conveyed through a cooling system to bring them to room temperature and prevent them from sticking together.

7. Packaging System: The final product is then packaged into bags or boxes for distribution and sale.

8. Control Panel: These machines usually have a control panel that allows operators to monitor and adjust various parameters such as temperature, speed, and pressure to ensure consistent product quality.

Commercial extrusion corn flakes makers come in various sizes and capacities to meet the production requirements of different food manufacturers. They are designed for efficiency, precision, and ease of operation to produce corn flakes on a large scale while maintaining the desired product characteristics.

The corn flakes maker capacity.
AVN65 cornflake machine capacity has capacity 120 kg per hour.
AVN70 cornflake machine capacity has capacity 200 kg per hour.
AVN85 cornflake machine capacity has capacity 500 kg per hour.

Snack Food Processing Machinery Price Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Snack Food Processing Machinery.

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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