Full autumatic corn flakes making machine

Corn flakes making machine is capable of producing a variety of extruded products, including snacks and breakfast cereals. It utilizes raw materials such as maize, rice, or wheat flour. The Snacks Processing Line’s performance and quality meet the highest international standards in its industry. The entire process—from material feeding, extrusion and inflation, core filling, shaping, roasting, cutting, oil spraying, to the final products—is fully automated in a single operation. The extruder is controlled by a programmable computer system that optimizes parameters based on different recipes, moisture content, pressure, and temperature, resulting in a more straightforward and reliable processing experience.

Introduction to Breakfast Cereal and Corn Flakes.

Breakfast cereal, particularly corn flakes, is a widely enjoyed food made from processed grains, typically consumed as the first meal of the day. It can be enjoyed hot or cold and is commonly paired with milk, and sometimes with yogurt or fruits like bananas and strawberries. Many cereals are fortified with vitamins beneficial for health. The production of breakfast cereals often involves an extrusion process.

The corn flakes making machine technology.

Breakfast cereals production line flow chart.

Mixer machine—conveyor machine—extruder machine—dryer machine—suger sprayer machine—dryer machine—cooling machine.

Corn flakes making machine flow chart.

Mixer machine—conveyor machine—extruder machine—Vibrate cooler—dum cooling machine—flake presser machine—dryer machine—vibrate distributor machine—Baking machine—suger sprayer machine—dryer machine—cooling machine.

Equipment Overview for Corn Flakes Extrusion Line

• Mixer Equipment: The drum shell is crafted from 304 stainless steel, with steel stirring blades that mix corn flour, nutritional additives, and a precise amount of water for even blending.
• Double-Screw Extruder: Utilizing an advanced twin-screw extrusion design, the screw end is equipped with an extended shear sleeve to improve material expansion.
• Three-Layer Fuel Oven: The oven’s temperature, adjustable from 0-200°C via the control cabinet, uses a stainless steel double-layer net to manage the baking process. Baking time varies with speed to ensure proper moisture removal. Available in three-, five-, or seven-layer stainless steel configurations.
• Drum-Type High-Temperature Oven: High-temperature baking makes corn flakes crisp, sweet, and flavorful.
• Drum-Type Oil Spraying Line: Designed to spray oil on corn flakes after baking, enhancing their color, aroma, and flavor.
• Three-Layer Extended Fuel Oil Oven: Used to dry the product’s moisture for a third time, prolonging shelf life.
• Cooling Machine: Cools baked products to maintain corn flakes quality post-packaging and further extends shelf life.

Corn flakes production line capacity.

Extruder Machine Applications:

• Breakfast cereal production
• Snack food manufacturing
• Food processing facilities
• Large-scale food production

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Invest Corn Flakes Extruder Making Machine to enhance your production capabilities, create top-quality corn flakes, and meet the growing demand for nutritious and delicious breakfast cereals and snacks. This machine is a reliable and efficient solution for food processing companies looking to expand their product range and boost their productivity.

Welcome your inquiry on corn flakes production line.

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