Stainless Steel Hot Sale Corn Flakes Processing Line

The Corn Flakes Processing Line is a versatile and advanced food processing system designed to produce high-quality corn flakes, a popular and nutritious breakfast cereal. This processing line combines various machines and equipment to efficiently transform raw corn into delicious and crispy corn flakes, meeting the demands of modern food production.

Breakfast cereal processing line flow chart.

Mixer machine—conveyor machine—extruder machine—dryer machine—suger sprayer machine—dryer machine—cooling machine.

Corn flakes processing line flow chart.

Mixer machine—conveyor machine—extruder machine—Vibrate cooler—dum cooling machine—flake presser machine—dryer machine—vibrate distributor machine—Baking machine—suger sprayer machine—dryer machine—cooling machine.

Key Features and Components of the Extrusion Corn Flakes Processing Line:

1. Raw Material Handling:

   The system can handle maize (corn) grits, maize flour, or a combination of both as the primary raw material.

2. Mixing and Preconditioning:

   Raw materials are precisely mixed and preconditioned to achieve the right moisture content and consistency.

3. Extrusion Cooking:

   The preconditioned mixture is passed through an extruder, where it undergoes high-temperature, high-pressure cooking and shaping. This process creates the characteristic flake shape of corn flakes.

4. Cutting and Shaping:

   The extruded product is then cut into uniform-sized flakes by specially designed cutting rollers or knives.

5. Drying:

   The freshly cut corn flakes are conveyed through a drying system, typically involving hot air or other methods, to remove excess moisture and achieve the desired crispiness.

6. Coating and Flavoring:

   Flavorings, sweeteners, vitamins, and minerals can be added to the corn flakes during a coating and flavoring process to enhance taste and nutrition.

7. Toasting:

   The corn flakes are toasted in an oven to achieve the characteristic golden-brown color and enhance flavor.

8. Cooling and Packaging:

   The final product is cooled and then efficiently packaged in various forms, including boxes, bags, or other suitable packaging materials.

Benefits of the Corn Flakes Processing Line:

1. High Production Capacity: The processing line is designed for efficient large-scale production, making it ideal for commercial cereal manufacturing.

2. Consistent Quality: The system ensures uniformity in size, shape, and texture of corn flakes, maintaining high product quality.

3. Customization: Manufacturers can adjust the formulation and recipe to create various flavors and nutritional profiles, catering to different consumer preferences.

4. Energy-Efficient: The extrusion technology used in the processing line is energy-efficient and minimizes waste.

5. Automation: Many components of the line are automated, reducing the need for extensive manual labor and ensuring consistent production.

6. Hygiene and Safety: The equipment is designed to meet food safety and hygiene standards, making it suitable for food production environments.

The Extrusion Corn Flakes Processing Line offers a cost-effective and efficient solution for businesses looking to produce high-quality corn flakes with consistency and versatility, meeting the ever-growing demand for this popular breakfast cereal.

Corn flakes processing line capacity.

AVN65 machine line has capacity 120-150 kg per hour.
AVN70 machine line has capacity 200-250 kg per hour.
AVN85 machine line has capacity 400-500 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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