Stainless Steel Hot Sale Corn Flakes Processing Line

Corn flakes processing line, also known as the breakfast cereal production line, is designed to create crispy corn flakes, which are known for their durability and strong grain flavor. These flakes are made from corn meal and other grain powders.

The production line encompasses several processes: mixing, extruding, flaking, drying, high-temperature baking, flavoring, and cooling. Corn flakes can be enjoyed as a snack or served with milk or coffee. By changing molds and adjusting the production process, this line can produce various shapes of puffed foods, including rings, balls, flakes, stars, and letters.

Breakfast cereal processing line flow chart.

Mixer machine—conveyor machine—extruder machine—dryer machine—suger sprayer machine—dryer machine—cooling machine.

Corn flakes processing line flow chart.

Mixer machine—conveyor machine—extruder machine—Vibrate cooler—dum cooling machine—flake presser machine—dryer machine—vibrate distributor machine—Baking machine—suger sprayer machine—dryer machine—cooling machine.

Specification of the machine line

1.Cooker-Extruder: At the core of the corn flakes production line is the cooker-extruder, where raw materials like cornmeal, sugar, and water are combined and cooked under high temperature and pressure. This process gelatinizes the starches and forms a dough-like mixture, which is then extruded through a die to achieve the desired shape and size of the corn flakes.

2.Flaking Machine: After exiting the cooker-extruder, the extruded mixture moves to the flaking machine. Here, the cooked dough is flattened into thin sheets and rolled between two rollers to create the characteristic flat flakes. The thickness of the flakes can be adjusted to meet specific product requirements.

3.Drying Oven: Following the flaking process, the corn flakes are dried to reduce moisture content and enhance shelf stability. They are conveyed through a drying oven, where hot air circulates to remove excess moisture. Proper drying is crucial to prevent mold growth and maintain crispness in the final product.

4.Coating System: Some corn flakes production lines feature a coating system that applies additional ingredients such as sugar, salt, or flavorings to enhance the taste and texture of the flakes. The coated flakes pass through a drum or spray system, where the coating is evenly distributed before the flakes are cooled and packaged.

Corn flakes processing line capacity.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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