Breakfast Corn Flakes Production Machine

The Corn Flakes Production Machine is an advanced and efficient industrial equipment designed for the automated manufacturing of high-quality corn flakes, a popular breakfast cereal loved by people of all ages. This state-of-the-art machine streamlines the entire production process, from raw material preparation to packaging, ensuring consistency in product quality and substantial cost savings for manufacturers.

Corn Flakes Production Machine Key Features and Benefits:

1.Material Handling: The machine is equipped to handle a variety of corn-based ingredients, from corn grits to corn flour, ensuring flexibility in production.
2.Precise Mixing: It features a precision mixing system that blends the corn ingredients with water and other additives to create a homogeneous mixture, which is crucial for the quality of the final product.
3.. Extrusion and Cooking: The extrusion process forms the corn mixture into the iconic flake shape, followed by cooking to achieve the desired texture and taste.
4. Flake Formation: The extruded product is flattened and cut into flakes of uniform size and thickness.
5. Drying: A controlled drying system removes excess moisture, enhancing the shelf life of the corn flakes and preventing them from becoming soggy.
6. Toasting: The machine can also be equipped with toasting capabilities, allowing for the production of toasted corn flakes with a golden, crispy texture.
7. Quality Control: Integrated quality control mechanisms ensure consistent product quality and minimize waste.
8. Easy Maintenance: Designed for user-friendliness and low maintenance requirements, reducing downtime and operational costs.
9. Customization: Manufacturers can tailor the machine’s settings to produce different flavors, shapes, and sizes of corn flakes to meet consumer demands.
10.Output Capacity: The machine comes in various models with different production capacities to suit the needs of both small-scale and large-scale cereal production.
11.Packaging: It can be integrated with packaging systems for convenient and hygienic packaging of corn flakes in various formats, such as bags, boxes, or containers.
12.Energy Efficiency: The machine is designed to be energy-efficient, helping manufacturers reduce operational costs and environmental impact.

Corn flakes production machine technology.

Corn flakes production machine flow chart.

Mixer machine—conveyor machine—extruder machine—dryer machine—suger sprayer machine—dryer machine—cooling machine.

The Corn Flakes Production Machine is an indispensable asset for cereal manufacturers, providing a cost-effective and consistent solution for producing high-quality corn flakes that meet the demands of the market. Whether you are starting a new cereal production line or upgrading an existing one, this machine offers the technology and efficiency required to stay competitive in the breakfast cereal industry.

Corn flakes production machine capacity.

AVN65 machine line has capacity 120-150 kg per hour.
AVN70 machine line has capacity 200-250 kg per hour.
AVN85 machine line has capacity 400-500 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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