Industry Food Factory Corn Flakes Production Process

Corn flakes production line, corn flakes are a type of crunchy food with a rich grain flavor. Using corn flour and other grain flours as raw materials, they are processed through mixing, extrusion, flaking, drying, high-temperature baking, flavoring, and cooling. This process transforms the raw materials into delicious corn flakes and breakfast cereals. By changing the molds or selecting appropriate production methods, different shapes of breakfast cereals, such as rings, balls, flakes, stars, and letters, can be produced. The corn flakes production line is highly automated and efficient, equipped with renowned brand motors and top-quality components. Additionally, the machines can be configured according to specific requirements.

Kellogs corn flake pictures.

Key Features of the Corn Flakes Production Process:

a) Mixing materials, 
b) Extruding corn pellets, 
c) Flaking corn pellets into corn flakes, 
d) Drying to remove moisture, 
e) High temperature roaster oven make the corn flakes much more crispy, 
f) Spraying sugar on corn flakes surface, 
g) Drying again to remove sugar moisture, 
h) Cooling corn flakes with cooling fan
i) Packing corn flakes in bags

Cereal food flow chart.

Mixer machine—conveyor machine—extruder machine—dryer machine—suger sprayer machine—dryer machine—cooling machine.

Corn flakes production flow chart.

Mixer machine—conveyor machine—extruder machine—Vibrate cooler—dum cooling machine—flake presser machine—dryer machine—vibrate distributor machine—Baking machine—suger sprayer machine—dryer machine—cooling machine.

Corn flakes production machine capacity.

The extrusion corn flakes production line results in a high-quality breakfast cereal loved by consumers of all ages. Whether consumed with milk, yogurt, or as a snack, extrusion-produced corn flakes are a delicious and nutritious choice for a wholesome start to the day.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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