Bugles crispy wheat snacks extruder

Crispy wheat snacks extruder, twin-screw extrusion technology is used for producing bugles and crispy chips. The production line includes processes such as material mixing, extrusion, forming, frying, deoiling, flavoring, and packaging. This streamlined production process is efficient, eco-friendly, and low-carbon. By changing the cutting roller on the forming machine, a variety of chip shapes can be achieved, including pillows, bugles, sticks, ducks, hearts, and more.

The primary raw materials are various grain flours, such as corn, wheat, rice, and buckwheat flour. By incorporating pea or bean flour, the production line can also create protein-rich chips that are popular among consumers.

Machine introduction

1.This production line is a newly developed system designed with advanced international technology, addressing the limitations of imported equipment, such as high investment and operational costs.

2.Ingredients: Utilizes corn flour, wheat flour, and potato starch to produce various snacks, including bugles, square mesh snacks, solid potato chips, and corn chips.

3.Production Capacity: 

4.Frying Energy Options: Choose from gas, diesel oil, or electric heating.

5.Producing corn chips like Doritos on an extruding line involves several steps to meet quality and taste expectations. Below is an overview of the production process:

Bugles Snacks Process Steps:

1.Mixing: Prepare the masa by combining corn flour, water, and other ingredients. Use a mixer to achieve the desired consistency, which affects the final product’s texture and flavor.

2.Conveyance to the Extruder: Transfer the masa to the extruder using a screw conveyor. The extruder applies pressure and heat, forming the masa into dough sheets and shaping it through a die.

3.Sheeting: Use a sheeting machine to adjust the dough to the desired thickness before cutting it into the signature Doritos shape.

4.Frying and Deoiling: Fry the cut sheets to achieve their distinctive crispness, ensuring precise temperature and timing. Follow up with deoiling to remove excess oil and enhance texture.

5.Seasoning: Pass the chips through a tumbler sifter and seasoning machine for even coating, ensuring each chip meets taste and quality standards.

6.Packaging: Use a packaging machine to pack the chips, ensuring they remain fresh and crunchy. Vibrant packaging and informative labeling are recommended to attract consumers.

Flow chart: Mixing → Extruding → Cutting → Frying → Seasoning → Cooling → Packaging

Machines List:

1. Mixer
2. Screw conveyor
3. Twin-screw extruder (different molds yield different shapes)
4. Cutter machine
5. Fryer machine
6. Deoiling machine
7. Filter
8. Seasoning machine
9. Cooling conveyor machine
10. Packing machine

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Indulge in the sensational taste and texture of Bugles Crispy Wheat Snacks Extruder. With each cone-shaped bite, experience the perfect balance of crunch and flavor that will leave you reaching for more. Elevate your snacking game with Bugles.

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