Flake Bread Crumb Production Line

Bread Crumb Production Line is a specialized industrial system designed to produce bread crumbs through the extrusion process on a large scale. Bread crumbs are commonly used as coatings and toppings for various food products, such as fried or baked foods. The extrusion process ensures the uniformity of size and texture, making it ideal for consistent production.

The bread crumb production line flow chart.

1. Raw Material Handling:

   • Stale or day-old bread is the primary raw material used in bread crumb production. The production line typically includes equipment for handling, transporting, and storing these bread slices or loaves before processing.

2. Preparation and Mixing:

   • The collected bread slices or loaves may be pre-processed, including the removal of crusts, and slicing into smaller pieces. Seasonings, spices, or additives can also be mixed with the bread crumbs to create flavored or seasoned bread crumbs.

3. Extrusion Process:

   • Compression: The prepared bread pieces are introduced into the extrusion machine. In the extrusion process, the bread is compressed under pressure to create a dense dough-like consistency.
   • Die Plate: The compressed bread material is then forced through a die plate with holes of specific size and shape. This die plate defines the shape and size of the resulting bread crumbs. The bread dough is extruded through these holes, creating continuous strands.
   • Cutting Mechanism: After extrusion, the continuous dough strands are cut into individual bread crumbs. The cutting mechanism can be adjusted to produce bread crumbs of different sizes and shapes.

4. Drying:

   • The freshly extruded bread crumbs may contain excess moisture. They are typically sent through a drying process to remove moisture and ensure a longer shelf life. This process can involve passing the bread crumbs through a drying tunnel or an oven.

5. Cooling:

   • After drying, the bread crumbs are often cooled to room temperature to prevent condensation and maintain their quality.

6. Sifting and Grading:

   • The bread crumbs may go through a sifting and grading process to separate them into different sizes, such as fine, medium, and coarse. This allows for the production of various grades of bread crumbs to cater to different food applications.

7. Packaging:

   • The final bread crumbs are packaged in various quantities and suitable containers, such as bags, cartons, or bulk containers, for distribution and sale.

8. Automation and Control System:

   • The entire production line is often operated and monitored using an automation and control system to ensure consistent and efficient production.

Bread crumb production line capacity.
Fomular of materials of breadcrumbs:  wheat flour,  rice flour, starch and so on.
Capacity of extruder breadcrumbs.
AVN65 extruder machine has capacity 120 kg per hour.
AVN70 extruder machine has capacity 200 kg per hour.
AVN85 extruder machine has capacity 400 kg per hour.

Bread crumb production line pictures.

Bread crumb production lines are designed to produce bread crumbs efficiently and in large quantities. These lines are commonly used by commercial bakeries, food manufacturers, and other food processing companies to ensure the consistency and quality of bread crumbs used in various food products, including coatings for fried and baked dishes.

Extrusion machine line advantage.

1.High-Performance Extrusion Technology:
The machine employs advanced extrusion technology to process corn-based ingredients into a wide variety of snack shapes and textures.
Precise control over the extrusion process ensures uniform product quality and consistency.

2.Versatile Snack Options:
With the capability to process various corn formulations, the machine produces an extensive range of snack products, including corn curls, twists, rings, and more.
Easily adapt the machine to meet changing market demands and consumer preferences.

3.Efficient Production:
The production line is designed for optimal efficiency, minimizing downtime and maximizing output.
Automated processes reduce labor requirements while maintaining high levels of precision and product quality.

4.Customizable Formulations:
Tailor your snack formulations to meet specific taste preferences and dietary requirements.
Easily incorporate additives, flavorings, and seasonings to create unique and appealing snack profiles.

5.User-Friendly Interface:
The intuitive control panel allows for easy operation and monitoring of key parameters.
Operators can quickly adjust settings to achieve the desired snack characteristics.

6.Hygienic Design:
Crafted from stainless steel and other food-grade materials, the machine ensures compliance with hygiene standards.
Easy disassembly and cleaning procedures facilitate maintenance and sanitation.

7.Energy-Efficient Operation:
The Extrusion Corn Snack Food Making Machine is engineered for energy efficiency, reducing operational costs and environmental impact.

8.Quality Assurance:
Rigorous quality control measures are integrated into the manufacturing process to guarantee the highest standards in the final product.
The machine is built to withstand continuous use, ensuring durability and longevity.

9.Compliance with Safety Standards:
Safety features are incorporated to protect operators and maintain a secure working environment.
The machine complies with international safety standards and regulations.

10.Comprehensive Support:
Our dedicated support team provides training, technical assistance, and maintenance services to ensure the smooth operation of the machine throughout its lifecycle.

Details Picture of Machines

Customer & Service

We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping

1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

 Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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