Extrusion Fodder Processing Equipment For Sale

Fodder Processing Equipment

Extrusion fodder equipment refers to machinery and systems used in the production of extruded animal feed, commonly known as fodder or pelletized feed. These systems are typically used in animal husbandry and aquaculture to produce nutritionally balanced and easily digestible feed for livestock, poultry, and fish. Extrusion technology is favored for its ability to process various ingredients, such as grains, oilseeds, and additives, to create high-quality feed pellets.

The extrusion fodder equipment:

1. Extruder Machine: The heart of the system is the extruder. It’s a machine that combines ingredients, adds moisture, and then uses heat and pressure to force the mixture through a die to form pellets or shapes. Single-screw and twin-screw extruders are commonly used.

2. Ingredient Mixing: Ingredients like grains, protein sources, vitamins, minerals, and additives are mixed in specific proportions to create a balanced feed formula.

3. Conditioning: The mixed ingredients are conditioned with steam or water to achieve the desired moisture content, temperature, and texture. This step can improve the extrusion process and enhance the digestibility of the feed.

4. Extrusion Process: The conditioned mixture is fed into the extruder, where it is subjected to high pressure, temperature, and mechanical shear. This process cooks the ingredients, sterilizes the feed, and forms it into the desired pellet shape.

5. Die and Cutting Mechanism: The extruded feed passes through a die at the end of the extruder, which shapes it into pellets or other desired forms. A cutting mechanism is used to cut the feed into the appropriate length.

6. Cooling and Drying: The freshly extruded feed is typically hot and moist. Cooling and drying processes are applied to reduce the temperature and moisture content, ensuring the pellets are stable and can be stored without deterioration.

7. Quality Control: Equipment may include sensors and controls to monitor and adjust the extrusion process to maintain product quality.

8. Packaging and Storage: The finished extruded fodder is packaged for distribution and storage. Proper packaging ensures that the feed remains fresh and protected from contaminants.

The fodder equipment capacity.

AVN65 machine line has capacity 120 kg per hour.
AVN70 machine line has capacity 200 kg per hour.
AVN85 machine line has capacity 500-800 kg per hour.
AVN95 machine line has capacity 1000-1200 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

The advantages of using extrusion fodder equipment include improved feed quality, reduced pathogenic bacteria in the feed, enhanced nutrient availability, and ease of handling and storage. It’s an efficient way to produce consistent and high-quality animal feed, which is crucial for the health and productivity of livestock and other animals in agriculture and aquaculture settings.
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