Commercial frosted bran cereals machine line

Frosted bran cereals machine line is designed for manufacturing a wide range of breakfast cereals and frosted bran flakes. It integrates raw material mixing, extrusion cooking, flake pressing, drying, baking, sugar-coating, and final drying/cooling into one continuous automated process.

Using wheat bran, whole grains, corn flour, oat flour, rice flour, or mixed cereals as raw materials, the system produces crispy, evenly-shaped cereal flakes with optional sugar or flavored coating. It is suitable for large-scale cereal factories and food processing plants seeking stable quality and high production efficiency.

Breakfast cereals flow chart.  breakfast cereal making machine

Mixer machine—conveyor machine—extruder machine—dryer machine—suger sprayer machine—dryer machine—cooling machine.

Corn flakes flow chart.

Mixer machine—conveyor machine—extruder machine—Vibrate cooler—dum cooling machine—flake presser machine—dryer machine—vibrate distributor machine—Baking machine—suger sprayer machine—dryer machine—cooling machine.

Main Components & Processing Flow

1.Mixer.  Combines cereal powders, bran, water, vitamins, and other additives into a uniform dough. Ensures consistent feeding and stable quality.
2. Screw Conveyor / Lifter. Transfers mixed materials to the extruder smoothly for continuous production.
3. Twin-Screw Extrusion Machine.
The core equipment of the line. Under high temperature and pressure, it cooks and shapes the cereal dough.
Supports various molds for different shapes: flakes base pellets, rings, balls, tubes, stars, hearts, etc.
Ensures uniform texture and controlled expansion.
4. Cooling / Air Conveyor
Removes initial moisture and heat from extruded pellets and transports them to the flake press without sticking.
5. Flake Press Machine
Flattens the extruded cereal pellets into thin, uniform flakes.
Controls flake thickness, crispiness, and texture – essential for making bran flakes and corn flakes.
6. Multi-layer Dryer / Oven
Dries and stabilizes the flakes using hot air circulation.
Provides adjustable temperature and residence time to achieve the right crunch and low moisture content.
7. Baking Machine
Further toasting enhances flavor, color, and crispiness.
Suitable for products requiring extra crisp or roasted aroma.
8. Sugar Sprayer (Coating Drum)
Applies sugar syrup, honey, molasses, or flavored coating evenly on the flakes.
Supports chocolate, fruit flavor, cinnamon, and vitamin coatings.
9. Final Dryer / Hardening Oven
Removes excess moisture from the coated flakes and hardens the sugar layer, ensuring shelf-stability and crispness.
10.Cooling Conveyor
Gradually cools the finished cereal flakes to room temperature before packaging.

Breakfast cereal making machine capacity.

AVN65 machine line has capacity 120-150 kg per hour.
AVN70 machine line has capacity 200-250 kg per hour.
AVN85 machine line has capacity 400-500 kg per hour.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

This Industry Cereal Making Machine is an essential asset for food processing companies aiming to stay competitive in the cereal industry. Its versatility, efficiency, and quality control capabilities make it a valuable investment for improving your cereal production operations. Whether you’re a well-established brand or a startup looking to break into the market, this machine is the key to producing high-quality cereal products that will delight consumers and drive your business forward.

If you are intrerested in frosted bran cereals machine line, fell free to contact with us.
Our email address: [email protected]
Whatsapp number: 0086-13361030906

Welcome your message at the following form.

Please enable JavaScript in your browser to complete this form.

Name *

Email *

Comment or Message

Send Message

Machine working video showing.