Modified Corn Starch Making Machine

Modified Corn Starch Making Machine, the extrusion process for modifying corn starch involves specialized machinery designed to handle the mixing, heating, and shaping of corn starch to achieve the desired modifications.

The steps involved in an extrusion modified corn starch making machine:

Raw Material Handling: Corn starch is the primary raw material used in the process. It is usually stored in a hopper or silo, from where it is fed into the production line.

Mixing and Blending: If necessary, additional ingredients like water or chemical modifiers can be mixed with the corn starch to create a homogeneous mixture. This mixture is often prepared in a dedicated mixing system before entering the extruder.

Extruder: The heart of the extrusion process is the extruder machine. In the context of modified corn starch production, a twin-screw extruder is commonly used. The extruder consists of two interlocking screws inside a barrel. As the mixture of corn starch and other ingredients is fed into the extruder, it is subjected to high temperature and pressure, resulting in mechanical shear and thermal processing.

   Heating Zone: The initial section of the extruder barrel has heating elements to raise the temperature of the mixture.

   Mixing Zone: The screws in the extruder rotate and mix the ingredients, ensuring even distribution and heating.

   Shearing and Cooking Zone: This zone subjects the mixture to high shear forces and temperatures, causing starch gelatinization and modification.

   Cooling and Drying Zone: After the desired modifications are achieved, the mixture may enter a cooling and drying section to remove excess moisture and cool the product.

Cutting and Grinding: As the modified starch exits the extruder, it is shaped into the desired form. Depending on the application, it can be cut into pellets, flakes, or other shapes. This is often achieved using a cutter or shaping die. After grinding machine, the modified starch is ready to sale.

Quality Control: Throughout the extrusion process, quality control measures are in place to monitor parameters such as temperature, pressure, and moisture content. These checks ensure that the modified corn starch meets the specified properties and quality standards.

Packaging: The finished modified corn starch product is typically packaged in suitable containers, bags, or bulk packaging, ready for distribution.

Storage and Distribution: The packaged modified corn starch is stored in appropriate conditions to maintain its quality and is then distributed to customers for use in various applications, such as food processing, textiles, or industrial applications.

The design and capabilities of the extrusion machine can also vary depending on the production scale and the specific modifications required. Manufacturers may have customized extrusion lines to meet their production needs and achieve the desired starch properties for their target markets.

The capacity of modified corn starch making machine. 

AVN65 machine, 120 kg per hour.

AVN70 machine, 200kg per hour.

AVN85 machine, 500 kg per hour.

AVN95 machine, 1000 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Welcome inquiry on modified corn starch making machine. 

Please enable JavaScript in your browser to complete this form.

Name *

Email *

Comment or Message

Send Message