Modified Starch Line

Modified Starch Line typically refers to a production line or manufacturing process used to produce modified starches. Modified starches are starch derivatives that have been chemically or physically altered to enhance their functional properties for various industrial and food applications. These modified starches can be used as thickeners, stabilizers, binders, and texturizers in a wide range of products.

The specific steps and equipment in a modified starch line can vary depending on the type of modified starch being produced and the intended application, but here is a general overview of the process:

Starch Extraction: The process usually begins with the extraction of starch from a starchy source, such as corn, potatoes, or tapioca. The starch is separated from other components of the source material, such as proteins and fibers.

Cleaning and Washing: The extracted starch is cleaned and washed to remove impurities and residual substances.

Modification: This is the key step in the process. The starch is chemically or physically modified to alter its properties. 

Physical Modification: Physical treatments like heat, pressure, and shear can be used to modify starch properties. For example, the extrusion modify starch.

Drying: The modified starch is dried to reduce its moisture content and ensure stability during storage.

Packaging: The final modified starch product is packaged in appropriate containers, such as bags or bulk containers, for distribution to industrial users or food manufacturers.

The specific equipment used in a Modified Starch Line can vary depending on the scale of production and the complexity of the modifications being applied. Industrial-scale production lines often involve large-scale mixing, heating, and drying equipment, while smaller-scale operations may use batch processes.

Modified starches find applications in various industries, including the food industry (for thickening sauces, soups, and gravies), the paper industry (as a binder and surface treatment), the textile industry (as a sizing agent), and many other sectors where modified starch properties can be beneficial. The choice of modification method and source material depends on the desired properties and intended use of the modified starch.

The modified starch extruder machine flow chart.
Mixer machine—conveyor—extruder machine—conveyor—dryer—grinder machine

The capacity of the modified starch extruder.
AVN65 starch extruder machine has capacity 120 kg per hour.
AVN70 starch extruder machine has capacity 200 kg per hour.
AVN85 starch extruder machine has capacity 500 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Weclome your inquiry on modified starch extruder machine line.

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