China Panko bread crumbs process lines

Panko bread crumbs process lines is a specialized production system designed to create Panko-style bread crumbs using an extrusion process. Panko breadcrumbs are known for their unique light and airy texture, which makes them particularly well-suited for coating and breading applications in various culinary dishes.

Here’s an overview of the components and processes typically found in a panko bread crumbs extrusion process line:

1. Raw Material Handling:

   • The primary raw material used is high-quality white bread, which is typically devoid of crusts. The bread slices are first collected and prepared for processing.

2. Preparation and Mixing:

   • The bread slices are often pre-processed, which may include removing the crusts and slicing the bread into thinner pieces. Seasonings or additives can be added to create flavored Panko bread crumbs, but traditional Panko is unseasoned.

3. Extrusion Process:

   • The pre-processed bread slices are introduced into an extrusion machine, specifically designed for Panko bread crumbs. The extrusion process creates a unique flaky texture. It involves a combination of compression and expansion:
     • Compression: The bread material is compressed under pressure, which can be adjusted to create the desired density.
     • Expansion: After compression, the bread material is rapidly expanded, forming a network of air pockets and creating the characteristic Panko texture. This process involves mechanical and thermal elements to achieve the light and airy quality.

4. Drying:

   • The freshly extruded Panko bread crumbs typically contain some moisture. To achieve the desired dry and crispy texture and extend their shelf life, they go through a drying process. This can involve passing them through a drying tunnel or an oven.

5. Cooling:

   • Panko bread crumbs are often cooled to room temperature after drying to prevent condensation and maintain their quality.

6. Sifting and Grading:

   • The Panko bread crumbs may go through a sifting and grading process to separate them into different sizes, such as coarse, medium, and fine. This allows for various Panko grades to be produced for different culinary applications.

7. Packaging:

   • The final Panko bread crumbs are packaged in various quantities and suitable containers, such as bags, cartons, or bulk containers, for distribution and sale.

Panko bread crumbs process lines Capacity.
Fomular of materials of breadcrumbs:  wheat flour,  rice flour, starch and so on.
Capacity of extruder breadcrumbs.
AVN65 extruder machine has capacity 120 kg per hour.
AVN70 extruder machine has capacity 200 kg per hour.
AVN85 extruder machine has capacity 400 kg per hour.

The Panko bread crumbs process lines pictures.

Panko bread crumbs process lines are engineered to produce these unique, airy, and crispy bread crumbs that are commonly used as coatings for fried or baked foods. The ability to control the extrusion process and create the desired texture is a crucial factor in producing high-quality Panko-style bread crumbs, making these production lines vital for food manufacturers and culinary professionals who rely on this distinctive ingredient.

Extrusion machine line advantage.

1.High-Performance Extrusion Technology:
The machine employs advanced extrusion technology to process corn-based ingredients into a wide variety of snack shapes and textures.
Precise control over the extrusion process ensures uniform product quality and consistency.

2.Versatile Snack Options:
With the capability to process various corn formulations, the machine produces an extensive range of snack products, including corn curls, twists, rings, and more.
Easily adapt the machine to meet changing market demands and consumer preferences.

3.Efficient Production:
The production line is designed for optimal efficiency, minimizing downtime and maximizing output.
Automated processes reduce labor requirements while maintaining high levels of precision and product quality.

4.Customizable Formulations:
Tailor your snack formulations to meet specific taste preferences and dietary requirements.
Easily incorporate additives, flavorings, and seasonings to create unique and appealing snack profiles.

5.User-Friendly Interface:
The intuitive control panel allows for easy operation and monitoring of key parameters.
Operators can quickly adjust settings to achieve the desired snack characteristics.

6.Hygienic Design:
Crafted from stainless steel and other food-grade materials, the machine ensures compliance with hygiene standards.
Easy disassembly and cleaning procedures facilitate maintenance and sanitation.

7.Energy-Efficient Operation:
The Extrusion Corn Snack Food Making Machine is engineered for energy efficiency, reducing operational costs and environmental impact.

8.Quality Assurance:
Rigorous quality control measures are integrated into the manufacturing process to guarantee the highest standards in the final product.
The machine is built to withstand continuous use, ensuring durability and longevity.

9.Compliance with Safety Standards:
Safety features are incorporated to protect operators and maintain a secure working environment.
The machine complies with international safety standards and regulations.

10.Comprehensive Support:
Our dedicated support team provides training, technical assistance, and maintenance services to ensure the smooth operation of the machine throughout its lifecycle.

Details Picture of Machines

Customer & Service

We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping

1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

 Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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