Continuous 2D Cereal Alphabet Fryums Papad Frying Machine

Alphabet Fryums Papad Frying Machine is a fully integrated snack-manufacturing solution built to produce alphabet-shaped (A–Z) 2D fryums / papads with high efficiency, high yield, and consistent quality. This production line uses food-grade machinery for mixing, extrusion, drying, frying, and flavoring — ideal for snack food companies looking to make visually engaging and tasty fryums.

The fried snacks pictures.

Process Flow
1.Mixer / Raw-Material Preparation
A hygienic stainless-steel mixer blends raw materials such as wheat flour, potato starch, cereal flours (corn, rice), and water.
The mixer ensures a uniformly hydrated dough that is optimal for extrusion.

2. Extrusion & Shaping Module
A twin-screw (or single-screw) extruder pre-cooks and shapes the dough under controlled pressure and temperature. For example, Dayi’s 2D/3D fryums extruding machinery uses a “pre-cooking + extrusion” process.
A pattern-pressing or cutting unit shapes the dough into alphabet letters (A–Z) in 2D form.
This ensures uniform thickness and shape for optimal puffing during frying.

3. Dryer / Oven
After extrusion, the shaped fryums pass through a dryer (hot-air or rotary) to reduce their moisture content to a controlled level. Madhav Agro Machines, for instance, offers fryums pellet dryers specifically for 2D shapes.
Typical dryer construction uses food-grade materials (e.g., SS304) in contact areas.
The drying step is critical: it reduces moisture to about 15–25%, preparing the product for efficient frying.

4. Frying Machine
A continuous automatic fryer (oil bath) fries the dried alphabet fryums to puff them up and achieve crispy texture.
The fryer is typically controlled via PLC to maintain precise temperature and belt speed.
After frying, an optional **de-oiling** / deoiling step can remove excess oil to improve product quality and shelf life.

5. Flavoring / Seasoning Line
After frying (and deoiling, if used), the snack enters a flavoring drum or seasoning unit where spices, seasonings, or coatings are evenly applied.
The flavoring unit can be customized to apply a variety of tastes — savory, spicy, tangy, or even sweet — depending on market demand.
A final cooling conveyor ensures the fryums are cooled to ambient temperature and stabilized for packaging.

6. Control & Automation
The entire line (mixer, extruder, dryer, fryer, flavoring) is integrated with a PLC-based control system, enabling real-time monitoring of parameters like temperature, extrusion speed, belt speed, and seasoning rate.
The modular design allows scalable capacity: customers can choose from small pilot lines to large industrial systems.

Advantages Alphabet Fryums Papad Frying Machine

Snack Manufacturers**: Particularly those producing ready-to-fry alphabet or shaped snacks for retail or wholesale.

Educational / Kids Snacks**: Alphabet fryums are ideal for children’s snacks, school-friendly packs, or novelty food lines.

Contract Manufacturing**: Co-packers can use this line to offer alphabet fryum products to multiple brands.

R&D / Pilot Plants**: Can be scaled down or customized to test new snack formulations or shapes before full-scale production.

After-Sales & Support

* Leading suppliers typically provide **installation, commissioning, and on-site training** for local staff.

* Warranty coverage (often 12 months) plus spare-part kits (dies for alphabet shapes) are usually available.

* Many manufacturers offer **layout design support**, helping integrate the line into your existing facility.

Machine Capacity
AVN-2000 | 2000×1200×1600 mm | 36 kW | 100 kg/h | Electric / Gas 
AVN-4000 | 4000×1500×1700 mm | 48 kW | 200 kg/h | Electric / Gas
AVN-6000 | 6000×1800×1800 mm | 72 kW | 500 kg/h | Electric / Diesel

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

If you’re looking to meet the growing demand for delicious puff corn snacks and diversify your product offerings, the Puff Corn Making Machine is an excellent choice. It combines efficiency, versatility, and quality to help you create the perfect puff corn treats for your customers, setting your business apart in the snack industry.

If you are intrerested in this Alphabet Fryums Papad Frying Machine, fell free to contact with us.
Our email address: [email protected]
Whatsapp number: 0086-13361030906

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