Pet Food Extruder Machine

Pet Food Extruder Machine

The pet food extruder machine is a piece of equipment used in the pet food industry to produce various types of pet food, including dry kibble, treats, and other specialized products. This machine utilizes the extrusion process to convert raw ingredients into a final product with the desired shape, texture, and nutritional characteristics.

How the pet food works:

1. Raw Ingredient Preparation: The process begins with the preparation of raw ingredients. These ingredients typically include meat or fish meal, grains, vegetables, vitamins, minerals, and other additives. These ingredients are mixed to create a balanced recipe for the specific type of pet food being produced.
2. Mixing and Conditioning: The prepared ingredients are mixed together to form a homogeneous mixture. This mixture may be conditioned, which involves adding steam and moisture to achieve the desired texture and consistency. This step is crucial in the extrusion process.
3. Extrusion: The mixed and conditioned ingredients are fed into the extruder. The extruder is essentially a long, screw-like machine with a barrel and a die at the end. The mixture is forced through the extruder barrel, and as it travels through, it’s subjected to heat and pressure. The combination of heat, pressure, and the mechanical action of the screw causes the mixture to expand and cook. This is called extrusion cooking.
4. Shaping: As the mixture moves through the extruder, it encounters the die, which shapes the pet food into the desired form. The die can have various shapes and sizes, depending on the type of pet food being produced, such as pellets, kibbles, or treats.
5. Cutting: Once the pet food has been extruded through the die, it’s typically cut into the desired size by a cutting mechanism. This can be adjusted to achieve the desired pellet or kibble size.
6. Drying: The freshly extruded pet food contains a high level of moisture. To make it shelf-stable and suitable for packaging, it needs to be dried. This can be done in a separate drying oven or system, which removes the excess moisture from the product.
7. Coating and Packaging: After drying, the pet food may be coated with additional ingredients, such as flavor enhancers or vitamins. Finally, the product is packaged for distribution and sale.

Pet food extrusion machines are highly versatile and can be customized for different recipes and shapes. They are essential in producing a wide range of pet food products, from traditional dry kibble to specialized diets for specific health conditions. The extrusion process is favored in the pet food industry because it can effectively cook and sterilize the product while creating a variety of textures and shapes, all in a continuous, automated process.

The capacity of the pet food extrusion machines
AVN65  extruder machine has capacity 120-150 kg per hour.
AVN70 extruder machine has capacity 200-250 kg per hour.
AVN85 extruder machine has capacity 500-800 kg per hour.
AVN95 extruder machine has capacity 1000-1200 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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Pet food extrusion machines video showing.