Production Line Modified Starch

Production Line Modified Starch, the production line for modified starch is a manufacturing process that involves using extruders to produce modified starch products. Modified starches are starch derivatives that have been chemically or physically altered to enhance their properties for various industrial applications, such as in the food, paper, textile, and pharmaceutical industries. Extrusion is a common method for producing modified starch due to its efficiency and versatility.

Mixing and Blending: In some cases, modified starch formulations may require additional ingredients like chemical modifiers or additives for specific properties. These components are thoroughly mixed and blended to create a homogeneous mixture.

Extrusion: The mixed and blended starch is fed into an extruder. An extruder is a specialized machine that uses mechanical shear and heat to process and modify the starch. The extruder applies high pressure and temperature to the starch mixture, causing it to expand and change its physical and chemical properties. This process may involve multiple extruder barrels or zones to achieve the desired modifications.

Cooling and Drying: After extrusion, the modified starch is typically cooled and dried to remove excess moisture and ensure the product’s stability and shelf-life.

Cutting and Shaping: The extruded starch is then cut or shaped into the desired forms, such as pellets, flakes, or powders. The choice of shape depends on the intended application of the modified starch.

Packaging: The final modified starch product is packaged in suitable containers or bags for distribution and sale.

Quality Control: Throughout the production process, quality control measures are implemented to ensure that the modified starch meets the desired specifications, including its texture, viscosity, moisture content, and other relevant characteristics.

Storage and Distribution: The finished modified starch products are stored in appropriate conditions to maintain their quality and are distributed to customers for use in various applications.

Production line for modified starch capacity.

AVN65 machine, 120 kg per hour.

AVN70 machine, 200kg per hour.

AVN85 machine, 500 kg per hour.

AVN95 machine, 1000 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Welcome inquiry on production line for modified starch.

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