Industry sunchips wave chips wheat square chips machine

Wheat square chips machine is a turnkey, high-efficiency food processing system specially designed to manufacture square-shaped puffed or fried snack chips. Using modern food-technology equipment — including mixer, extruder, cutter, fryer, and flavoring machine — this production line delivers consistent, crispy, high-quality square chips at industrial scale.

The flow chart of wheat square chips machine

1. Mixing
Raw materials (e.g., cereal flours, corn starch, potato starch, water, seasonings) are precisely blended in a mixer to create a homogeneous dough or slurry.
The mixing system often includes a screw conveyor to transport the blended mix to the extruder.

2. Extrusion
A twin-screw extruder is used to cook, knead, and pressurize the dough under controlled temperature and high pressure.
By changing the die/mold in the extruder, you can produce square-shape or other shapes (e.g., tubes, 2D flakes).
The working principle: the material is plasticized by shear and heat in the extruder, then rapidly expands when exiting through the die.

3.Shaping / Cutting
After extrusion, the semi-product is pulled and cut by a shaping (pulling & cutting) machine to form square sheets or tubes depending on the die.
Some lines also include a pattern or forming machine before cutting, enabling more complex “windowed” or lattice square shapes.

4. Drying (Optional)
Some production lines include a pre-drying or hot-air drying zone to reduce moisture before frying or further processing.

5. Frying
Continuous frying systems are used to crisp and expand the shaped chips. 
After frying, excess oil is removed via a de-oiling stage (e.g., vibrating conveyor or de-oiler) to improve texture and shelf life.

6. Cooling
Once fried, the chips are cooled (e.g., on a cooling conveyor) to stabilize structure and reduce residual heat.

7. Flavoring / Seasoning
The cooled chips go through a flavoring drum or coating machine where seasoning (powder or liquid) is evenly applied.
The seasoning system is integrated and can be tuned for different flavors.

8.Packaging
After flavoring, the product is ready for packaging (weighing, bagging, sealing) — often integrated with the line or handled by downstream packaging machines

Typical Application & Products
Snack manufacturers looking to produce square puffed or fried chips
Food startups aiming to launch innovative shaped snacks
Large-scale food factories requiring efficient, high-throughput extrusion lines
OEM/contract snack producers who supply to retail or branded snack companies

Key Features

Shape Flexibility — By changing dies and cutters, you can easily produce square sheets, tubes, or custom geometric shapes.

High Automation— The line is fully integrated, minimizing manual labor and maximizing throughput. 

Efficient and Cost-Effective — With twin-screw extrusion, energy use and material waste are optimized. 

Hygienic Design — All food-contact parts made from stainless steel, easy to clean and maintain. 

Product Consistency — Precise control of process parameters (temperature, pressure, moisture) ensures uniform chip quality.

Flexible Capacity— Many manufacturers offer different capacity options (for example, Dayi’s extruders range from lower to high throughput). 

Customizable Flavoring — Seasoning drum or rotary flavoring system can be tailored to your flavor needs.

Wheat square chips machine pictures.

The capacity of the wheat square chips machine

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Invest in the future of snack manufacturing with our Bugles Stick Extruder Machine. Elevate your production capabilities, enhance product quality, and stay ahead in the competitive snack market. Contact us today to discuss how our extruder machine can meet your specific business requirements.

If you are intrerested in wheat square chips machine, fell free to contact with us.
Our email address: [email protected]
Whatsapp number: 0086-13361030906

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This is a video showing on this machine line on youtube.