Commercial Corn Flakes Processing Machine

Corn Flakes Processing Machine is a highly specialized and efficient piece of equipment designed for the production of delicious and crispy corn flakes. It is an essential tool for manufacturers in the cereal and snack food industry. This machine is engineered to transform raw corn grits or maize into the popular breakfast cereal known as corn flakes, which are loved by people of all ages.

The corn flakes processing machine technology.

Corn flakes processing machine flow chart.

Mixer machine—conveyor machine—extruder machine—dryer machine—suger sprayer machine—dryer machine—cooling machine.

Corn Flakes Processing Machine Key Features and Benefits:

1. Extrusion Technology: The machine utilizes advanced extrusion technology to cook and shape the corn dough into the characteristic flat and flaky corn flakes. This process ensures uniform texture and consistent quality.

2. High Productivity: The Corn Flakes Extrusion Processing Machine offers high production capacity, allowing manufacturers to meet the demands of a growing market efficiently.

3. Versatile Applications: It can be used for producing various shapes and flavors of corn flakes, catering to diverse consumer preferences.

4. Precise Control: The machine offers precise control over parameters like temperature, moisture content, and cutting speed, enabling the production of corn flakes with specific attributes.

5. Energy Efficiency: Designed with energy-saving features to minimize operational costs and reduce environmental impact.

6. Easy Maintenance: The equipment is designed for easy cleaning and maintenance, ensuring minimal downtime and efficient operation.

7. Food Safety: Manufactured using food-grade materials and adhering to strict hygiene standards, the machine produces safe and high-quality corn flakes.

8. Customization: Depending on the specific production requirements of the customer, the machine can be customized to meet their needs.

9. Compact Design: The compact design of the machine saves valuable floor space in the production facility.

10. User-Friendly Interface: Equipped with a user-friendly control panel, the machine is easy to operate, and it can be configured to produce various sizes and shapes of corn flakes.

The Corn Flakes Processing Machine is an indispensable tool for businesses looking to produce consistent and high-quality corn flakes for the breakfast cereal market. It combines efficiency, versatility, and ease of use, making it an excellent investment for food manufacturers.

Corn Flakes Processing Machine Capacity.

AVN65 machine line has capacity 120-150 kg per hour.
AVN70 machine line has capacity 200-250 kg per hour.
AVN85 machine line has capacity 400-500 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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