Modified Potato Starch Equipment

Modified potato starch equipment, extrusion is a common process used in the food industry to produce various products, including modified potato starch. During extrusion, starchy materials are subjected to high temperature and pressure, resulting in gelatinization and modification of their properties.

The extrusion of modified potato starch:

1. Feeder: A feeder is used to introduce the potato starch mixture into the extruder. Accurate feeding is crucial to control the process and product quality.

2. Extruder: The heart of the extrusion process is the extruder machine. This equipment typically consists of a barrel, a screw or auger, and a die. The barrel is heated to high temperatures, and the potato starch mixture is forced through the barrel using the rotating screw. The combination of heat, pressure, and shear forces leads to starch modification. The type of extruder used may vary based on the desired modifications and production scale. Single-screw and twin-screw extruders are commonly used.

3. Steam Injector: Steam may be injected into the extruder barrel to provide moisture, which is essential for gelatinization and modification of starch. This ensures that the potato starch mixture reaches the desired consistency.

4. Die and Cutter: The die at the end of the extruder determines the shape and size of the extruded product. There may also be a cutter or slicer to cut the extruded product into the desired lengths or shapes. The design of the die and cutter can be customized for specific product requirements.

5. Dryer: Depending on the final moisture content required for the modified potato starch, it may go through a drying process after extrusion. Dryers can be used to reduce the moisture content to the desired level.

6. Cooling System: After extrusion, the modified potato starch needs to be rapidly cooled to set its structure and maintain the desired properties. This can involve a cooling conveyor or other cooling equipment.

7. Quality Control Equipment: Various sensors and instruments can be used to monitor and control the extrusion process. This may include temperature sensors, pressure gauges, and moisture analyzers to ensure product consistency and quality.

8. Packaging Equipment: Once the modified potato starch is produced, it is typically packaged for distribution. This can involve bagging machines, filling equipment, and labeling machines.

9. Safety and Monitoring Systems: Safety is a paramount concern in extrusion processes due to the high temperatures and pressures involved. Equipment for safety measures, such as emergency stop systems and monitoring tools, should be in place.

Modified starches find applications in various industries, including the food industry (for thickening sauces, soups, and gravies), the paper industry (as a binder and surface treatment), the textile industry (as a sizing agent), and many other sectors where modified starch properties can be beneficial. The choice of modification method and source material depends on the desired properties and intended use of the modified starch.

Modified potato starch equipment flow chart.
Mixer machine—conveyor—extruder machine—conveyor—dryer—grinder machine

The capacity of the modified potato starch equipment.
AVN65 starch extruder machine has capacity 120 kg per hour.
AVN70 starch extruder machine has capacity 200 kg per hour.
AVN85 starch extruder machine has capacity 500 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

The specific equipment and settings used in the extrusion process for modified potato starch may vary depending on the desired end product, whether it’s in the form of granules, pellets, or other shapes. The control of temperature, pressure, and moisture levels is critical to achieving the desired modifications and quality of the modified starch.
Weclome your inquiry on modified potato starch equipment.

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