Food Factory Twin Screw Extruder Price

Twin Screw Extruder Price is a versatile machine commonly used in the food processing industry for the production of various snack products. It is especially popular for making extruded snacks such as cheese puffs, pretzels, cereal-based snacks, and more.

Here’s how a twin-screw extruder is typically used in snack production:

1. Ingredient Mixing: Dry ingredients such as cornmeal, wheat flour, rice, or potato flakes are mixed with water, fats, flavors, and additives in a batch mixer to create a uniform dough-like mixture.

2. Feeding the Extruder: The prepared dough is then fed into the twin-screw extruder. The extruder consists of two counter-rotating screws within a barrel.

3. Extrusion: Inside the extruder, the screws transport the dough along the barrel. As the dough moves through the extruder, it’s subjected to mechanical shear, heat, and pressure, which transform it into a semi-liquid state. At this point, steam can be injected into the mix to further cook the dough.

4. Die Plate: Near the end of the extruder, the dough passes through a die plate with specially designed holes or shapes. The pressure and heat cause the dough to expand as it passes through the die, creating the desired snack shape.

5. Cutting: Once the extruded dough exits the die, it’s cut into individual snack pieces. The cutting mechanism is usually synchronized with the extrusion speed to create consistent snack shapes.

6. Drying and Cooling: The freshly extruded snacks are then conveyed through a drying and cooling system to remove excess moisture and set their texture. This step is crucial for achieving the desired crispness or crunchiness.

7. Flavoring: After drying and cooling, the snacks can be flavored by spraying or dusting them with seasoning mixes or powders. The flavoring adheres to the snacks due to their residual moisture content.

8. Packaging: Finally, the snacks are conveyed to the packaging area where they are weighed, bagged, and sealed for distribution to consumers.

What is the capacity of twin-screw extruder?

AVN65 extruder has capacity 120-150 kg per hour.
AVN70 extruder has capacity 200-250 kg per hour.
AVN85 extruder has capacity 500-800 kg per hour,
AVN95 extruder has capacity 1000-1200 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.  Twin Screw Extruder Price

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Twin-screw extruders offer several advantages for snack production, including precise control over the extrusion process, the ability to produce a wide range of snack shapes, and efficient mixing and cooking of ingredients. Additionally, these machines are versatile and can be adapted for different types of snacks and flavor profiles.

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