Fish feed processing line Price

Fish feed processing line

The fish feed processing line is a specialized equipment setup used in the production of fish feed pellets. This processing line is typically employed by aquaculture and fish farming operations to produce high-quality and nutritious feed for fish. The key component of this processing line is the fish feed extruder machine, which is responsible for the extrusion of ingredients into fish feed pellets.

The general process involved in a fish feed extruder processing line:

1. Raw Material Handling: The process begins with the selection and handling of raw materials, which typically include various ingredients such as fishmeal, soybean meal, corn, wheat, vitamins, minerals, and other additives.

2. Mixing: The raw materials are mixed in a specific ratio to create a homogeneous mixture. This step ensures that the fish feed has a balanced nutritional composition.

3. Conditioning: The mixed ingredients are then conditioned by adding water and steam. This helps to soften the mixture and improve its extrudability.

4. Extrusion: The conditioned mixture is fed into the fish feed extruder. The extruder consists of a barrel with a screw inside. The combination of heat, pressure, and mechanical shear in the extruder transforms the mixture into a dough-like consistency. As the mixture is forced through a die, it takes on the shape of pellets. The extrusion process is crucial as it gelatinizes the starches, sterilizes the feed, and improves its digestibility.

5. Cutting: Once the extruded mixture leaves the die, it is cut into uniform-sized pellets by a cutting mechanism. The size of the pellets can be adjusted according to the target fish species and their size.

6. Drying: The freshly extruded pellets may contain excess moisture, so they are typically dried in a dryer to reduce their moisture content. This step helps to improve the shelf life of the fish feed.

7. Cooling: After drying, the pellets are cooled to room temperature, making them suitable for packaging and storage.

8. Packaging: The final fish feed pellets are packaged into bags or other suitable containers for distribution to fish farms and aquaculture operations.

Fish feed extruder processing lines come in various sizes and capacities, depending on the scale of production. Large-scale operations may include additional equipment for quality control, automated packaging, and monitoring systems to ensure consistent pellet size and nutritional content.

The key benefits of using a fish feed extruder processing line include the ability to control and customize the nutritional content of the feed, improve feed digestibility, and enhance the overall health and growth of the fish in aquaculture systems.

Fish feed processing line capacity.

AVN65 machine line has capacity 120 kg per hour.
AVN70 machine line has capacity 200 kg per hour.
AVN85 machine line has capacity 500-800 kg per hour.
AVN95 machine line has capacity 1000-1200 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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