Fish Food Processing Line

Fish Food Processing Line

Extruder fish food processing line refers to a specialized production setup that utilizes extrusion technology to create various fish-based feed products. Extrusion is a versatile process that involves forcing a mixture of ingredients through a die or a nozzle to form a specific shape or structure. In the context of fish food processing, an extruder can be used to produce fish feed for aquaculture or pet fish, as well as other fish-based products such as snacks, pellets, or textured fish-based meat substitutes.

The extruder fish food processing line:

1. Raw Material Handling: Raw ingredients like fish meal, fish oil, starch, vitamins, minerals, and other additives are gathered and stored. These ingredients are carefully measured and mixed according to the specific recipe.

2. Extrusion: The mixed ingredients are fed into the extruder. Inside the extruder, the mixture is subjected to high temperature, pressure, and shear forces. This process cooks the ingredients and transforms them into a dough-like consistency.

3. Die and Cutter: The extruded dough is forced through a die with a specific shape or orifice, creating the desired product shape or size. A cutter or blade is used to cut the extruded product to the desired length or size.

4. Drying: Depending on the product, the extruded fish food may go through a drying process to reduce moisture content, increase shelf life, and improve texture. This can involve conventional drying methods or specialized drying equipment.

5. Coating and Flavoring (Optional): Some fish food products may go through additional processes to add coatings or flavorings to enhance taste, appearance, or nutrition.

6. Cooling and Packaging: The extruded fish food is allowed to cool and is then packaged in bags or containers. This packaging can be manual or automated, depending on the scale of production.

7. Quality Control: Quality control procedures ensure that the products meet specific standards in terms of nutritional content, texture, taste, and appearance. Defective items are removed from the production line.

8. Distribution: The packaged fish food products are distributed to customers, which may include aquaculture farms, fish hobbyists, pet stores, or food manufacturers.

Extruder fish food processing lines are highly efficient and versatile, making them suitable for large-scale production of fish feed and other fish-based products. The specific configuration and capabilities of the extrusion machinery can be customized to meet the needs of the product and production scale. These lines are commonly used in the aquaculture industry to produce fish feed pellets and in the food industry for developing innovative fish-based snacks and meat substitutes.

The fish food processing line capacity.

AVN65 machine line has capacity 120 kg per hour.
AVN70 machine line has capacity 200 kg per hour.
AVN85 machine line has capacity 500-800 kg per hour.
AVN95 machine line has capacity 1000-1200 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Welcome your inquire on fish food processing line.

Please enable JavaScript in your browser to complete this form.

Name *

Email *

Comment or Message

Send Message

Fish food processing line video showing.