Floating fish feed pellet machine

Floating fish feed pellet machine

The floating fish feed pellet extrusion machine is a specialized piece of equipment used in the production of floating fish feed pellets for aquaculture and fish farming. These machines are designed to process various raw ingredients into high-quality fish feed pellets that float on the water’s surface, making them easily accessible to the fish.

How a floating fish feed pellet extrusion machine works:

1. Raw Material Preparation: Before feeding the raw materials into the extruder, they need to be ground into a fine powder or a suitable size using a grinder. Common ingredients include fish meal, soybean meal, corn, wheat, and various additives and vitamins.

2. Mixing: The ground raw materials are then thoroughly mixed with water and other additives in a mixer to create a consistent and homogeneous feed mixture. The mixture should have the right moisture content for the extrusion process.

3. Extrusion: The mixed feed is fed into the extrusion machine, which typically consists of a preconditioning section and an extrusion section. In the preconditioning section, steam may be added to increase the moisture content and heat the mixture. The extrusion section involves a screw conveyor and a barrel with a die at the end. The mechanical and thermal energy generated by the screw and the barrel transforms the mixture into a dough-like consistency, and the mixture is forced through the die.

4. Shaping and Cutting: As the mixture is extruded through the die, it takes the form of cylindrical pellets. The length and diameter of the pellets can be adjusted by changing the die and cutter configurations.

5. Drying: The newly formed pellets are then typically passed through a dryer to reduce their moisture content, making them buoyant and preventing them from sinking in the water. The drying process can be done through various methods, including hot air convection or microwave drying.

6. Cooling: After drying, the fish feed pellets are cooled to room temperature to prevent moisture from being reabsorbed.

7. Packaging: Finally, the floating fish feed pellets are ready for packaging in bags or containers for distribution and sale.

Floating fish feed pellet extrusion machines come in various sizes and production capacities, depending on the specific needs of the aquaculture or fish farming operation. They play a crucial role in producing high-quality and nutritionally balanced fish feed that meets the dietary requirements of various fish species. These machines are essential tools for the aquaculture industry and contribute to the efficient and cost-effective production of fish for human consumption.

Floating fish feed pellet machine capacity.

AVN65 machine line has capacity 120 kg per hour.
AVN70 machine line has capacity 200 kg per hour.
AVN85 machine line has capacity 500-800 kg per hour.
AVN95 machine line has capacity 1000-1200 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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Floating fish feed pellet machine video.