Hot Sale Automatic Fish Food Processing Equipment

Fish Food Processing Equipment

Fish food processing equipment is used to produce high-quality and nutritious fish feed for various aquatic species, including fish in aquaculture and aquariums. This equipment utilizes the extrusion cooking process to produce fish pellets or flakes that meet the specific nutritional requirements of different fish species.

The fish food processing equipment:

1. Raw Material Handling: The process starts with the preparation of raw materials, which typically include a mixture of grains, proteins (such as fish meal or soybean meal), vitamins, minerals, and other ingredients to meet the nutritional needs of the target fish species.
2. Mixing and Grinding: Raw materials are mixed and often ground to create a homogeneous blend. This step helps ensure even distribution of nutrients and aids in the extrusion process.
3. Conditioning: The mixture is then conditioned with steam and/or water to achieve the desired moisture content. Conditioning softens the mixture, making it easier to process and ensuring proper cooking during extrusion.
4. Extrusion Cooking: This is the heart of the process. The conditioned mixture is fed into an extruder, a machine that combines heat, pressure, and mechanical shear to cook and shape the fish feed. During extrusion, the mixture is subjected to high temperatures and pressure, which denature proteins and gelatinize starches, improving digestibility.
5. Die and Cutting Mechanism: The extruded product is forced through a die with specific openings that shape the fish feed into the desired size and form, such as pellets or flakes. A cutting mechanism is often used to cut the feed into uniform lengths.
6. Drying: The extruded fish feed may contain excess moisture from the cooking process. Drying equipment is used to remove this moisture, ensuring the feed is shelf-stable and free from pathogens.
7. Coating and Flavoring (Optional): Some fish feed formulations may include a coating or flavoring step to enhance palatability and provide additional nutrients or medicinal additives.
8. Cooling and Packaging: After extrusion and any additional treatment steps, the fish feed is cooled to room temperature and then packaged into appropriate containers, such as bags or bulk bins, for distribution and sale.

Extrusion processing offers several advantages for fish food production, including improved digestibility, reduced feed wastage, and the ability to customize nutrient profiles to meet the specific requirements of different fish species and growth stages.

The choice of extrusion equipment and process parameters (temperature, pressure, moisture, etc.) depends on the specific formulation and goals of the fish feed production. Different fish species have varying nutritional needs, and the extrusion process allows for flexibility in meeting those needs.

Fish food processing equipment capacity.

AVN65 machine line has capacity 120 kg per hour.
AVN70 machine line has capacity 200 kg per hour.
AVN85 machine line has capacity 500-800 kg per hour.
AVN95 machine line has capacity 1000-1200 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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Fish food processing equipment working video.