Hot Sale Large Capacity Pet Food Line

Large Capacity Pet Food Line

The pet food line refers to a specialized manufacturing system used to produce pet food, typically in the form of kibble or other extruded pet food products. Extrusion is a popular method for producing pet food because it allows for the efficient processing of various ingredients while maintaining the nutritional integrity of the final product.

Here are some key components and features typically found in a large capacity extruder pet food line:

1. Extruder Machine: The heart of the production line is the extruder machine, which uses mechanical pressure and heat to transform raw ingredients into a semi-liquid mass that can be shaped into the desired pet food product. Large capacity extruders are capable of processing high volumes of material.

2. Raw Material Handling: This includes the storage and handling of various ingredients such as grains, proteins (e.g., meat, fish, poultry), fats, vitamins, minerals, and additives. These materials are mixed in specific proportions to create a balanced pet food recipe.

3. Mixing and Preconditioning: Raw materials are often mixed and preconditioned to create a consistent blend and to adjust the moisture content before they enter the extruder.

4. Extrusion Die and Cutter: The extruder machine is equipped with a die that shapes the extruded mass into the desired pet food shape or size. After extrusion, a cutter is used to trim the product to the desired length.

5. Drying and Cooling: Extruded pet food products are typically dried to reduce moisture content and extend shelf life. They are then cooled to room temperature.

6. Coating and Flavoring: Some pet food products may undergo a coating or flavoring process to enhance palatability and provide additional nutritional benefits.

7. Quality Control: Various quality control measures are implemented throughout the production process to ensure the final product meets safety, quality, and nutritional standards.

8. Packaging: Once the pet food is produced, it is typically packaged in bags or containers suitable for distribution and sale.

9. Automation: Large capacity extruder pet food lines often include automation and control systems to monitor and adjust various parameters such as temperature, pressure, and moisture content, ensuring consistent product quality.

10. Cleaning and Sanitation: Regular cleaning and sanitation procedures are crucial to maintain hygiene and food safety standards in pet food production.

The specific design and capabilities of a large capacity extruder pet food line can vary depending on the manufacturer’s requirements and the types of pet food products being produced. These lines are used by pet food manufacturers to produce commercial pet food products at scale, meeting the demand for various types of pet food, including dry kibble, semi-moist, and treats.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

The capacity of the pet food line.
AVN65  extruder machine has capacity 120-150 kg per hour.
AVN70 extruder machine has capacity 200-250 kg per hour.
AVN85 extruder machine has capacity 500-800 kg per hour.
AVN95 extruder machine has capacity 1000-1200 kg per hour.

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FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

Pet food line video showing.