Pet Food Production Line

Pet Food Production Line

The extruder is a critical component in a pet food production line, especially for manufacturing dry pet food, also known as kibble. The extruder plays a vital role in the cooking, shaping, and processing of pet food ingredients.

How the pet food production line works:

1. Raw Material Handling: The process begins with the handling of raw materials. These materials can include various grains (such as corn, wheat, or rice), meat or fish meals, vitamins, minerals, and other ingredients essential for pet nutrition.

2. Mixing: The raw materials are accurately measured and mixed in a batch mixer. This ensures a uniform distribution of ingredients, which is crucial for balanced pet nutrition.

3. Pre-conditioning: The mixed ingredients are then conditioned by adding water and steam. This step adjusts the moisture content of the mixture, making it suitable for the extrusion process.

4. Extrusion: The conditioned mixture is fed into the extruder. An extruder is essentially a machine that uses a combination of heat, pressure, and mechanical shear to cook and shape the pet food. Inside the extruder, the mixture is subjected to high temperature and pressure conditions. The combination of heat and pressure cooks the raw materials, which sterilizes the product and improves its digestibility. The mechanical shear from the extruder’s screws shapes the pet food into the desired form, which can be a variety of shapes and sizes, such as pellets, flakes, or biscuits.

5. Cutting and Shaping: As the extruded material is pushed through a die, it is cut into the desired shape and size. Different dies can be used to produce various kibble shapes or textures.

6. Drying: The freshly extruded pet food typically has a higher moisture content and needs to be dried to achieve the desired moisture level for storage and packaging. This can be done in a dryer, which uses hot air to remove excess moisture.

7. Flavoring: After drying, the pet food can be coated with fats, oils, or flavorings to enhance palatability and nutrition.

8. Cooling: The pet food is cooled to room temperature before packaging to prevent condensation in the packaging.

9. Packaging: The finished pet food is packaged in bags, cans, or other suitable containers. Packaging can be automated, and it often includes labeling and quality control checks.

10. Quality Control: Throughout the production process, quality control measures are in place to ensure the final product meets the desired standards for appearance, texture, and nutrition.

The extruder plays a central role in pet food production by cooking the ingredients, shaping the product, and ensuring its nutritional value. The exact setup of a pet food production line can vary depending on the specific product being manufactured, the scale of production, and the desired final product characteristics.

The capacity of the pet food production line.
AVN65  extruder machine has capacity 120-150 kg per hour.
AVN70 extruder machine has capacity 200-250 kg per hour.
AVN85 extruder machine has capacity 500-800 kg per hour.
AVN95 extruder machine has capacity 1000-1200 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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Pet food production line video showing.