Pet Food Processing Line

Pet food processing line, is a specialized production system used to manufacture a variety of pet foods, including dry kibble and treats, through the extrusion process. Extrusion is a method of cooking and shaping food products by forcing them through a die under high pressure and temperature. This process is widely used in the pet food industry due to its efficiency, versatility, and the ability to create nutritionally balanced and safe pet food products.

The key components and steps involved in an extrusion pet food processing line:

1. Raw Material Handling:

   The process starts with the reception of raw ingredients, including grains, meat, fish, poultry, vegetables, vitamins, and minerals. These ingredients are stored in silos or bins.

2. Mixing:

   The raw materials are weighed and mixed in specific proportions to create a balanced and nutritious recipe. The mixture is then conveyed to a preconditioning unit.

3. Preconditioning:

   The mixed ingredients are preconditioned with steam and water to hydrate and heat them. This step softens the mixture, making it easier to extrude and improving the digestibility of the final product.

4. Extrusion:

   The preconditioned mixture is fed into an extruder, which consists of a barrel with a rotating screw. As the mixture moves through the extruder, it is subjected to high temperature and pressure. This cooking process gelatinizes the starches and kills pathogens, ensuring the safety of the pet food.

5. Shaping:

   The extruded product is forced through a die, which shapes the pet food into the desired form, such as kibble shapes or treats.

6. Drying:

   The shaped pet food is then conveyed through a drying oven to reduce its moisture content, making it shelf-stable and preventing spoilage.

7. Coating and Flavoring:

   Some pet foods receive an additional coating or flavoring to enhance palatability and appearance. This can involve the application of fats, flavors, or other coatings.

8. Cooling:

   The finished pet food products are cooled to room temperature, which also helps set the coatings, if applied.

9. Quality Control:

   Samples are regularly taken for quality control tests to ensure that the product meets safety and nutritional standards.

10. Packaging:

    The final pet food products are packaged in bags or other containers for distribution to retailers and consumers.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

An extrusion pet food processing line allows for precise control over the ingredients, cooking conditions, and the final product’s characteristics, such as texture, shape, and nutrition. This process is often used to create a wide range of pet food products with various flavors, shapes, and nutritional profiles to cater to different pet preferences and dietary needs.

The capacity of the pet food processing line.
AVN65  extruder machine has capacity 120-150 kg per hour.
AVN70 extruder machine has capacity 200-250 kg per hour.
AVN85 extruder machine has capacity 500-800 kg per hour.
AVN95 extruder machine has capacity 1000-1200 kg per hour.

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