Pet food processing equipment

Pet food processing equipment

Pet food processing equipment is specialized machinery used in the production of pet food, including both dry kibble and semi-moist pet food. Extrusion is a popular method for manufacturing pet food because it allows for the precise control of ingredient composition, texture, and nutritional content.

The key components and functions of pet food processing equipment:

1. Feeding System: Raw ingredients such as meat, grains, vegetables, and additives are loaded into the extruder through a feeding system. These ingredients are often pre-processed and mixed to create a homogeneous blend.

2. Conditioning: The mixture of raw ingredients is conditioned by adding water and steam to reach the desired moisture content. This step helps to soften the ingredients and make them more amenable to extrusion.

3. Extrusion Barrel: The conditioned mixture is then fed into the extrusion barrel, which contains a rotating screw. As the mixture moves through the barrel, it is subjected to heat and pressure, which causes the ingredients to expand and gelatinize.

4. Die and Knife Assembly: At the end of the extrusion barrel, the mixture is forced through a die and cut into the desired shape using a knife assembly. The shape of the die determines the final product’s size and shape, such as kibble or pellets.

5. Drying and Cooling: The extruded pet food then passes through a dryer to reduce moisture content to the desired level. It is important to achieve the correct moisture level for product stability and preservation. Cooling follows to prevent clumping or sticking of the extruded pieces.

6. Coating and Flavoring: Depending on the product, coatings and flavorings may be added to enhance palatability. These can include fats, oils, and flavor enhancers.

7. Packaging: The finished pet food is typically conveyed to a packaging machine where it is weighed and sealed into bags or other containers for distribution to consumers.

Key features of pet food extrusion equipment:

• Capacity: The production capacity, measured in kilograms or pounds per hour, should meet the needs of your operation.
• Material Compatibility: Ensure that the equipment can handle the specific ingredients you intend to use, such as meat, grains, or other additives.
• Precision Control: Look for extruders that offer precise control over factors like temperature, pressure, and screw speed to achieve the desired product attributes.
• Energy Efficiency: Efficient energy usage can lead to cost savings and environmental benefits.
• Ease of Maintenance: Equipment that is easy to clean and maintain will reduce downtime and increase productivity.

When selecting pet food extrusion equipment, it’s essential to consider your production requirements, product specifications, and budget to choose the right machinery for your pet food manufacturing business. Additionally, it’s wise to consult with manufacturers and suppliers who can provide guidance and support in selecting the appropriate equipment for your needs.

The capacity of the pet food processing equipment.
AVN65  extruder machine has capacity 120-150 kg per hour.
AVN70 extruder machine has capacity 200-250 kg per hour.
AVN85 extruder machine has capacity 500-800 kg per hour.
AVN95 extruder machine has capacity 1000-1200 kg per hour.

Extrusion Machine Line Advantage:

1.Feeding System: Raw materials are fed into the extruder through a feeding system. This system includes hoppers, feeders, and conveyors to ensure a steady supply of ingredients to the extruder.

2.Extruder: The heart of the system is the extruder, which is responsible for the cooking and shaping of the snack. It usually consists of a barrel, screws, and a die. The raw ingredients, such as grains or starches, are fed into the extruder where they are cooked, pressurized, and pushed through a die to give the snack its final shape.

3.Cutting System: Once the extruded snack has been formed, a cutting system is used to cut it into the desired shape and size. This can include rotary cutting systems, knives, or other cutting mechanisms depending on the specific snack being produced.

4.Drying Chamber Design: The design of the drying chamber is important for efficient moisture removal. It should allow for even airflow around the snacks to ensure uniform drying.

5.Cooling System: After the snacks are dryed, they may pass through a cooling system to bring down the temperature and set the final texture. This helps in the solidification of the product and ensures it is ready for packaging.

6.Flavoring and Seasoning System: Many extrusion snacks machines have a system for applying flavors and seasonings to the finished snacks. This can be done through a drum coating system or other methods to ensure an even distribution of flavors.

7.Conveyor System: A conveyor system is used to transport the snacks from one part of the machine to another. This is essential for maintaining a continuous and efficient production process.

8.Control Panel: Modern extrusion snacks machines come with a user-friendly control panel. This panel allows operators to monitor and control various parameters such as temperature, pressure, and speed. It ensures precise control over the extrusion process, leading to consistent product quality.

9.Safety Features: Extrusion snacks machine lines are equipped with safety features to protect operators and prevent accidents. Emergency stop buttons, safety interlocks, and protective covers are commonly incorporated.

10.Hygienic Design: The equipment is often designed to meet strict hygiene standards in the food industry. This includes easy-to-clean surfaces, sanitary construction materials, and accessibility for cleaning and maintenance.

11.Capacity and Flexibility: Extrusion snacks machine lines come in various sizes and capacities to meet the production needs of different manufacturers. Some machines also offer flexibility in terms of producing different types of snacks by adjusting parameters.

12.Energy Efficiency: Manufacturers often design these machines with energy-efficient features to reduce operational costs and environmental impact.

Details Picture of Machines

Customer & Service
We shipped the machinery to numerous countries globally, including Italy, Germany, Russia, Turkey, Australia, Indonesia, India, etc. Our machines and service have received commendations from nearly every customer, fostering repeat business.

1.Twelve months following installation (Within 13 months of delivery).
2.Complimentary advisory service prior to, during, and post-sales.
3.Supply fundamental production methods and formulations.
4.International on-site setup and personalized training for machine maintenance and operation.
5.Calibration and examination of the machinery until all components are operational before departing the manufacturing facility.

Packaging & Shipping
1.Daub coal oil on the surface of the machines.
2.Plastic film as the inner packing.
3.Train, ship of depend on clients’ requirement.

FAQ

Q: What is the duration of your warranty period?
A: Our guarantee spans one year from the commencement of operations.

Q: Can you describe the installation process?
A: We will deploy our skilled technicians to your facility to oversee the installation and commissioning tasks, providing training for your operators.

Q: If we share our factory layout, can you assist in designing the entire production line?
A: Certainly, our seasoned engineers and technical staff can aid in organizing the layout and overseeing the installation of the entire production line, tailored to your specific circumstances.

Q: What is the timeframe for your delivery?
A: Typically, it takes 7 – 10 days for stocked items, and 20 – 25 days for non-stock items, depending on the quantity.

Q: Will you provide support if issues arise during future production?
A: Absolutely, we are committed to being at your service. You can reach me through mobile, WhatsApp, Skype, Viber, WeChat, and more. I will promptly address and resolve any problems you encounter.

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